QC20 ballbar cost benefits calculator

Your details

Reduction in machine downtime

Currency:
GBP USD Euro

Number of CNC machines in use:

Loaded machining time rate:
per machine/per hour (GBP)
Average number of crashes/breakdowns:
per machine/per month
Average hours of downtime:
hour(s) per machine/per breakdown

Reduction in scrapped components

Average cost of a machined part:
(GBP)

(This should include any prior value added activities)

Parts made per machine:
per hour
Total machining hours per day: hour(s)
Number of working days:
per year
Estimated percentage of scrapped components:
%

(Caused by machine error)

Your results

Reduction in machine downtime

Your current annual downtime costs due to CNC machine faults:

Your annual downtime costs using a QC20 ballbar to diagnose faults:

Your estimated annual savings when using a QC20 ballbar to diagnose faults after a machine crash:

By very rapidly diagnosing the source of machine error, the QC20 ballbar reduces problem solving time by at least 70%.

Reduction in scrapped components

Your annual scrap reduction savings when using the QC20 ballbar for preventative maintenance:

This cost can be eliminated if all machines are certified by the QC20 ballbar on a regular basis. The calculation above does not consider any additional costs incurred by reworking out of tolerance components, which can often exceed scrap value. Therefore, your annual savings are likely to be higher than stated above.

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